Digital Inserting Machine, Model 100 NC, HIDROGARNE

Digital Inserting Machines are digital hydraulic machines for inserting bushings and clinching operations, designed for high-precision fastening processes with full control of each cycle. The equipment combines a robust structure, advanced electronics and maximum repeatability.

The machines are available in force capacities of 6, 10 and 15 tons and are intended for applications where accuracy, force control and process consistency are essential.

Structure and stability:

• Rigid, lightweight and compact design.
• High process stability and installation accuracy.
• Ergonomically optimized geometry for operator comfort.
• Suitable for serial and precision production.

Drive system and process control:

• Fully hydraulic and high-precision drive system.
• Controlled punch movement throughout the entire stroke.
• Reliable insertion at any point of the punch travel.
• Electronic dwell time adjustment from 0 to 5 seconds.
• Precise stop system for improved insertion in soft materials such as fiberglass and PCBs.

Digital control and software:

• Integrated software system.
• 4-inch touchscreen for easy parameter setup.
• Preloaded library with insert types and required insertion forces.
• Fast changeover between different operations.

Multi-die system:

• Capacity for up to 4 different dies.
• Automatic detection of the active working position.
• Reduced setup time and increased productivity.

Functional capabilities:

• Punch return stroke adjustment.
• Suitable for clinching operations on materials from 1 to 6 mm thick.
• Compatible with all types of inserts.
• Operation with copper, aluminum, carbon steel and stainless steel.

Control and safety:

• Integrated dual safety system.
• Distance sensor mounted on the punch holder.
• Control via dual electric safety foot pedal.
• Maximum operator protection during operation.

Optional equipment:

• Automatic feeding system (PLUS models only).
• Laser pointer for precise positioning.
• Brush table for part support and surface protection.

Digital Inserting Machines provide a state-of-the-art solution for digitally controlled inserting and clinching processes, ensuring maximum precision, repeatability and operational safety.